[Dragonmaster]

has anyone experienced clutch that won't release when cold. been back to dealer 2 times with no success. not fun to chase sled across parking lot everytime i unload it.

 

[Fast Fusion]

If your clutch does this on a regular basis then I would say you need a new clutch. I had the same problem with my 06 600 HO.The problem started after only 150 miles The bushing on the end of the clutch was defective. After 3 attempts back to the dealer Polaris gave me a new clutch under warranty. There is no service buletin for this. I would contact your dealer to check the clutch and turn it into Polaris for a warranty issue.

 

[michahicks]

Belt not adjusted properly - too tight?

 

[tifa_5_2000]

assemble it without the spring and cycle it. if its sticky clean the cover bushing. if still sticky remove some shims out of the spider buttons.